Mostly, cosmetic brands seem confused when it comes to deciding on the best packaging material. We must have come across the cardboard and the corrugated box packaging. But we don’t think much about the custom printed packaging boxes.
However, when you try to get the best custom-printed cosmetic boxes for the cosmetic packs, your attention is always focused on the packaging needs and the best material.
Custom corrugated boxes are not the boxes for the packaging. Only these boxes can provide much more perks than it. These custom corrugated boxes are much more durable and lightweight. However, to stand out from your competitors with custom packaging, you’ll need to order your corrugated boxes from a good custom box manufacturer.
There are several things to consider while choosing your box supplier, including the number of colors they can print in and their minimum order requirements. After that, you’ll want to get as creative as possible with your custom design to use as part of your product marketing strategy.
But, do not confuse the corrugated boxes and the cardboard boxes with another. They are two different packaging box materials to meet your packaging needs. Here is a master guide for small and corporate brands to complete your custom printed corrugated boxes.
The corrugated box contains three fiberboard layers in the structure. These three fiberboards are
The outermost layers of the corrugated box are known as the liner boards. The internal layer sandwiched between the liner boards is called flutes. The wavy layer of the paper makes the box capable of high protection.
However, in some cases, these corrugated sheets are doubled up to make the box more protective.
There are a lot of options in custom-printed corrugated boxes. The demand for custom-printed tubes is growing every day. To deliver your products in an aesthetically pleasing and professional manner, you need to consider how your packaging is going to look. This is where corrugated boxes come into play.
With customized printed boxes, you can create a memorable presentation that depicts professionalism and keeps customers coming back for more.
Cardboard boxes are great when you have to pack something fragile and precious because they can protect your belongings very well. However, most brands use cardboard boxes for packaging because they’re easier to ship and have more storage than corrugated boxes. The problem is that a standard box has room for just one item. You’ll have to choose between smaller items or sturdy products if you need to put more stuff inside a box.
With custom-printed cosmetic boxes, however, it’s easy to fill as much space as possible. You can add custom inserts to make your custom corrugated boxes more reliable.
Corrugated boxes are handy in the packaging industry and are readily available in wide varieties, sizes, and colors. But selecting which kind you need for your product can be difficult without help from experts who know all about corrugated boxes and how to find the right one for your brand!
This article will help you learn everything you need to know about custom corrugated boxes so that you can feel confident. No matter what products you’re shipping, you will be able to order the best-corrugated boxes while purchasing custom corrugated boxes for your cosmetic brand.
Whether you ship heavy objects or just a few items does not matter. The corrugated boxes are always an excellent option for packaging your products.
That’s why corrugated boxes are always the top priority of cosmetic brand owners for their packaging needs. It gained the trust of more customers during the pandemic when the whole industry shifted to the e-commerce market. Brands tried the best custom printed boxes, so they got the corrugated boxes. No doubt, this decision did not let them regret it later.
Now, it is time to discuss the types of corrugated boxes to make the corrugated box selection easier for you.
Kraft Liners
These Kraft liners are made from Kraft paper comprising 70 to 80% virgin chemical pulp fiber and soft trees, making the top paper grade. It is much more durable and stiff than other papers.
It is one of the most suitable eco-friendly options to get the custom printed boxes made from it. This Kraft paper has the following benefits:
Organic Visual Appearance
The naturally occurring brown Kraft paper boxes visualize the organic appearance. Its color entirely depends upon the location of the mills, pulping process, and the fibers used during the manufacturing.
However, the Mottled Kraft, aka Oyster Kraft, is similar to the white Top Kraft and has a mottled visual appearance.
Strong And Affordable
These Kraft liners are very sturdy and cost-effective. These Kraft liners provide the excellent printing option to design and print any logo or the image on it.
The Kraft liners are an eco-friendly material that helps make the environment green. Its color quickly changes to get you the required colored boxes. But, keeping its natural brown color ensures its natural look to compel the customers to purchase the product with sustainable packaging.
Test Liners
The Test paper is much more affordable than the Kraft paper boxes. It usually has a higher percentage of recycled-fiber content, making it less durable. A higher ratio of recycled fiber content makes it less capable of smooth printing.
This Test paper is usually the Test 2 or the Test 3 paper. The difference in both lies in the percentage of recycled liner paper. Also, there are white top liners which is the white-coated recycle liner.
Flute Paper
Waste-based Flute paper consists of 100% recycled material. However, the Semichem is made from the neutral sulfite semi-chemical process using virgin fibers.
Flutes Grades are similar to the liner boards. But, they are different from liner boards in the construction method.
Its purpose is to provide the box’s strength, resistance, and cushioning properties. But, these Flutes Grades are available in different thickness options. We have discussed these grades below:
Liner board It is the face of the fiberboard sheet on which the corrugated sheets get fixed.
Single face: This refers to a single fiberboard sheet. It depicts the flutes on one side, glued to a single sheet of the liner board.
It is the fluted fiberboard that we usually observe in our daily life. This fluted fiberboard sheet is fixed in between two sheets of liner boards. These single-wall corrugated boxes are much lighter in weight and the cheapest option available on the market.
Double-wall
It comprises three liner board sheets. Two corrugated fiberboards are placed between liner boards instead of a single fiberboard to make them more protected and sturdy.
Triple wall
It is the most secure and robust corrugated packaging box. It consists of three corrugated fiberboards and four sheets of liner boards. So, these triple wall corrugated boxes can carry almost 300 lbs.
Test Quality Assurance
These corrugated boxes work best for shipping heavy objects safely from the warehouse to the market.
Corrugated boxes provide high resistance against the damage to prevent any external and internal harm to the product packed inside.
You can check the strength of your custom corrugated boxes in several ways. But, here, you must be thinking about the exact test to perform while deciding on the custom corrugated box for your packaging needs?
The best and easy test is the Edge Crush Test. It is a simple test to apply the force perpendicular to the edges of your corrugated box till it gets buckled. Edge Crush Test gives the manufacturer confidence that the package can carry and also protect products.
It shows the result in pounds per linear inch to report Edge Crush Test ratings. Usually, 32 ECT tests the durability and strength of the corrugated box material.
Flat Crush Test
The edge Crush Test and Flat crush test has the same procedure to check the quality. However, force is applied directly to the surface area of the boxes until their structure gets damaged and their flutes become flattened. So, this test helps you to check the resistance and the stacking compression.
Ring Crush Test
This test measures the compression of the board material and the corrugated paper. A strip of the corrugated paper having a standard width and size is bent to form a circle. Then the force is applied to the paper edges perpendicular to it until the paper gets buckled.
The water Absorption Test is also called the Cobb Test. As the name suggests, it tests the moisture absorption level the paper can withstand to maintain its structural integrity. It is necessary to try the absorption level of the form as it can directly affect the printing capability of the corrugated box.
Mullen Test
Burst Test is another name for the Mullen test. This test checks the durability of the corrugated fiberboard’s surface. Similar to the Flat Crush test that determines the compression resistance, the Burst Test tells the amount of the force, which can determine the amount of energy that can damage the liner boards.
Its result has units in pounds per square inch. For example, 200 value means 200 pounds per square inch force is applied directly on the surface area of the corrugated paper.
Have you ever noticed the boxes from Amazon and found a circular stamp at the bottom? It similarly looks like the nutrition facts label. But, it is not the nutritional chart. That’s called a BMC (Box maker certificate). It is the most efficient and convenient way of describing the box’s specifications.
However, there are two versions of this BMC, which are:
Both of them provide you with the same information. But, there is a difference in both book makers’ certificates.
The outer ring depicts the information about the box manufacturer. It is the company that is responsible for the manufacturing of boxes.
The board construction details are mentioned directly below the line saying box certificate. It mentions the details of the box, including the thickness and structure of the box walls, by stating the type of the wall, whether single, double, or triple.
It is the total weight of the liners used before it is cut down and turned into boxes.
Size limit
The maximum outer dimensions of the box are called size limits. This section helps to know about the storage capacity and the shipping purposes.
Gross Weight Limit
The maximum weight allowed to store items in the box is known as the Gross
Weight Limit
You can get the final information of the city and state on the box at the bottom of the label. It lets everybody know about its manufacturing and shipping place.
There are many uses of custom corrugated boxes. You might think custom-printed packages are only valid for shipping and storage purposes, but they have many other applications.
When you have custom-printed boxes, there are endless ways to incorporate them into all aspects of your business.
Having custom corrugated boxes will make your products even more attractive to consumers. The main advantage of custom-printed boxes is that they can show any design, picture, or logo you want without additional costs.
These corrugated boxes comprise readily available materials (such as paperboard). It depends on your needs. Since you’re not going to make many of them, it’s better to use a lighter material, so it’s easier for you to ship them and also save money on transport costs.
While it may seem like a good idea to use any old box, corrugated boxes are much sturdier than they look. You’ll likely reuse your custom-printed cosmetic boxes over and over again. That’s why they should be able to handle a lot of wear and tear without breaking down.
It would not be delightful for the customers if you failed to deliver the products in a safe and sound condition! Additionally, if your packaging material begins to fall apart during shipping, it could become dangerous for consumers. To avoid these situations, make sure that you invest in sturdy materials from reliable sources.
These corrugated boxes allow you to get the maximum durability at such a reasonable price. The more you focus on facilitating your customers, the more you will get the customers in return.
One of the main advantages of using corrugated boxes is that it is environmentally friendly. Compared to other packaging materials, boxes are far less harmful to our environment. All you need to do is reuse and recycle them rather than disposing of them in landfills or trash dumps.
Not only will these boxes help preserve our planet for future generations, but they can also significantly reduce pollution and excess waste levels around us. Your business can dramatically impact local communities by switching from conventional plastic containers to custom corrugated boxes.
This easy step will eliminate a large amount of litter and debris and reduce greenhouse gas emissions (GHG). It will also decrease water and oil usage, ultimately removing carbon emissions from transporting goods long distances.
It’s essential to consider size, flexibility, and thickness to ensure maximum protection. If you have a large object or one that won’t fit into a standard-sized shipping box, you need to ensure that your packaging can handle it.
Similarly, suppose your item is highly flexible (think boxes of dough). In that case, it needs special consideration for safety. Be sure to pick a box with high flute-style ridges when dealing with these objects. The more space between those grooves, the more cushioning there will be on impact. This means less risk of damage from shifting during transit.
Corrugated boxes are an essential part of the shipping and packaging industry, providing an economical way to pack and ship many items from small envelopes to large appliances. You can get your corrugated boxes in any shape, design, or style with different accessories, including the custom inserts to fit your products, business, and brand image.
These packaging boxes are essential packaging materials for both small and corporate brands. Whether you deal in newly launched or old products, it is a reasonable option for you to give the products in the best custom packaging.
Depending on your industry, corrugated boxes can provide several benefits. Most packaging and shipping industries use them to ship fragile items or products that need to be secured. Many retail brands use corrugated boxes for shipping products to their customers and internal storage in warehouses.
Since you can order custom-made corrugated boxes, you can choose sizes, thicknesses, and materials based on your needs. However, while they’re great for storing stuff, they’re not ideal for moving things around since they tend to be heavier than standard paperboard boxes made from Kraft paper.
It’s time to take your business to new heights. Expanding your product line can reach new potential customers while increasing your profits. Adding custom corrugated boxes can make an incredible difference in both of these, but only if you choose quality products and put in enough time and effort.
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